Ex success stories projects R. STAHL

Our products
in practice:
Case studies

Projects Around the World

Digital lighting solution for Ex Zone 1

R. STAHL digitalises the lighting in Ex Zone 1 for Sika

With the ban on fluorescent tube lights in the EU, many companies which operate industrial plants are considering alternative lighting systems. Alongside a simple replacement with LED light fittings, retrofitting also offers the opportunity to create added value through digitalisation.

continue reading

Ex d Analysis Cooler Hydrogen R. STAHL

Ex d enclosure for analysis coolers

R. STAHL develops an Ex d enclosure for analysis coolers for use in Ex Zone 1

The demand for electrolysis systems for producing green hydrogen is increasing rapidly. An important aspect to bear in mind is the monitoring of the produced hydrogen using gas analysers. But the importance of explosion protection shouldn't be underestimated either ...

continue reading

Ex reactor HMI System R. STAHL

ORCA HMI Systems making processes stable

How URACA is making processes clean and stable with modular HMI Systems

Regular high-pressure cleaning of reactor containers not only ensures a clean process, it also helps to optimise production times and make complex processes stable ...

continue reading

Ex Hydrogen Electrolysis R. STAHL

Electrolysis needs tailored explosion protection

Thanks to best expertise: safe electrolysis

Hydrogen must be part of our future energy landscape and Green Hydrogen from Electrolysis of water will be a major part of this. However electrolysis capacity has to be dramatically increased before we reach that stage. ...

continue reading

Ex Shark Training Evonik R. STAHL

Training closely linked to production

Shark device platform provides practical explosion protection training at the Marl chemical park

Participating in interesting training while improving the safety of hazardous plants? Evonik's modernised training centre equipped with many R. STAHL components...

continue reading

A partnership for perfect LNG loading systems

R. Stahl and Luvra ensure safety and operation of LNG loading arms

Loading arms for LNG are almost as unique as a fingerprint. No two are exactly the same. LUVRA Hydraulik and R. STAHL work together to ensure  ...

continue reading

Explosion protection for hydrogen

Showcase project for the national Hydrogen Centre

Sooner or later, green hydrogen will become the most important energy vector. This trend represents opportunities for technology providers who are prepared ...

continue reading

Ex Automation CCTV Success Story COVESTRO R. STAHL

Safe berthing of tankers with hazardous cargo

The task: CCTV monitoring for loading/unloading potentially explosive dangerous goods at the berth

R. STAHL was commissioned by a major chemical producer with its own port facility to replace its outdated ...

continue reading

 

Ex p Control Cabinet Petrochemical R. STAHL

Not your standard off-the-shelf cabinet

Explosion protection with pressurised enclosure type of protection

With the help of the pressurised enclosure, explosion protection is simple and flexible. Above all, it can be used to implement ...

continue reading

Ex p Control Cabinet Raman Spectroscopy R. STAHL

Protection on wheels

Mobile Ex p control cabinet for Raman spectroscopy

At R. STAHL, the team is very used to manufacturing customer-specific cabinets. No two cabinets are ever quite the same ...

continue reading

Ex p pressurized enclosure separators R. STAHL

Explosion Protection in Separators 

Safety at 12,000 g

Powerful forces are at work when a Flottweg separator is in action. The separators separate liquids, clarify beer or extract proteins with a centrifugal acceleration of up to more than 12,000 g ...

continue reading

Ex lift emergency call system R. STAHL

R. STAHL included: IP lift emergency call system

A microphone that makes life safer

As of 1st January 2021, new safety regulations for emergency call systems in lifts came into force across Europe in the form of the EN 81/28 standard, which also applies to ...

continue reading

Ex Success Story Ex p Systeme R. STAHL

Ex protection in a desert nation 

Tailor-made ex protection for a gas plant in Saudi Arabia

Guaranteeing safety during use for one of the largest energy companies in the world – as part of the continuous expansion of a gas plant in Saudi Arabia, R. STAHL was asked to supply custom Ex protection solutions ...

continue reading

Ex LED tubular light fittings a person is painting R. STAHL

Quality Paint in a new light

Lights on, Paint Applied. Modern LED Tube Lights for high-quality paint production

Wanting to modernise their workshops and production facilities, leading paint manufacturer “Karl Wörwag Lack-und Farbenfabrik GmbH & Co. KG” relies on LED tubular light fittings from R. STAHL. They have provided the right solution ...

continue reading

Ex products on airfield R. STAHL

Safe refuelling in no time at all

A Clean Landing with R. STAHL

Aircraft refuelling is a demanding process. Aircraft tanks must have flammable fuel pumped inside quickly and efficiently. Every lost second adds to ...

continue reading

Ex LED eye shower R. STAHL

The green light for safety

The Future is Bright

More light means more safety, especially in industrial areas and facilities. For emergency lighting within eye shower areas, R. STAHL has ...

continue reading

Ex process gas compressor R. STAHL

Process gas compressor for petrochemical-plant

Safe transportation of sulphur dioxide

Nigeria's industry has once again become even more wealthy with another petrochemical plant. Amongst other things, this major project ...

continue reading

Ex permanent fuel monitoring in hazardous area R. STAHL

Inspection window monitored filling level

Glass monitoring in hazardous area, Zone 1

Covestro is one of the world's leading supplier of polymer materials; operating at four different sites in Germany and producing high-tech materials with the latest technology and the highest safety...

continue reading

Ex explosion protection clean room R. STAHL

"Clean" explosion protection 

R. STAHL equipment in clean rooms 

When designing and setting up clean rooms, the end user and the system set-up engineer must work closely together to ensure that the requisite cleanliness standards are ...

continue reading

Ex mobile filtration system R. STAHL

Mobile filtration system 

Pressurised enclosures for explosion protection 

Capitalising on R. STAHL's expertise in the field of explosion protection, Saxony-based plant manufacturer Andreas Junghans built a filtration test system for use in hazardous areas. The incredibly compact system is mounted on a frame with casters, ...

continue reading

Ex electrostatic earthing grounding discharge monitoring R. STAHL

Control solutions 

Cost-effective solutions for hazardous areas.

Dutch bulk material handling specialist Pneumix Injection Units BV is one of the petrochemical industry's leading suppliers of material handling equipment. The kind of hazardous environments that are common in place ...

continue reading

Ex mobile application in hazardous area R. STAHL

Mobile applications in hazardous areas 

Inline dispersing machine on multiple storeys 

A leading pharmaceutical company wanted to be able to use a mobile inline dispersing machine on multiple storeys of a building, in different locations with Zone 1 hazardous areas. With R. STAHL's ...

continue reading

Ex Remote IO LNG R. STAHL

Remote I/O control stations 

Overcome the problem of limited space on compressors 

In the current days, natural gas is extracted in remote regions and then shipped half way round the world. To make optimal use of the cargo capacity, compressors are used aboard production platforms and ...

continue reading

Ex transportable centrifuge R. STAHL

Easy-to-transport batch centrifuge 

Transportable centrifuge designed to fit in a container

The production and further processing of oil byproducts necessitate considerable investment in solid-liquid separation systems. When designing a process, a series of practical tests must be conducted with adequate safety levels in place to establish whether this process actually ...

continue reading

Ex protection safe at sea  R. STAHL

Safe at sea 

Explosion-protected solutions by R. STAHL 

Oil and gas extraction from underwater deposits requires a vast array of explosion-protected components, systems and solutions, both at sea and on the coast. These are employed for a wide variety of tasks, ranging from the extraction ...

continue reading

Ex power distribution offshore R. STAHL

Enormous power distribution board for offshore use

Impressive new dimensions in design

R. STAHL engineered a custom, application-specific power distribution board for an offshore platform just off the coast of Brunei. This was no easy undertaking, ... 

continue reading

Ex container snubbing unit R. STAHL

Container system for snubbing unit 

Overpressure container for standard devices in hazardous areas

An individually configurable protective container allows standard versions of the control, operating and other equipment required on site to be used in hazardous environments,...

continue reading

Ex 100 percent process reliability on platforms R. STAHL

Process reliability on platforms 

UPS to the customer's exact specifications 

When R. STAHL set about engineering an uninterrupted power supply (UPS) for an offshore system off the coast of Africa, it found itself confronted by ...

continue reading

Ex optimised on-board operation hmi R. STAHL

Optimised on-board operation 

Modernised HMI equipment on a multi-purpose ship 

As the Wilhelmshaven Water and Shipping Authority's flagship, the "Mellum" plays a critical role in protecting the North Sea. The monitoring system that is currently in place involves the use of both airborne and seaborne transmissions: Marine pollution data is ...

continue reading

Ex printing ink factory R. STAHL

Explosion protection in a printing ink factory 

Complete range of explosion-protected equipment from R. STAHL 

Compliance with the latest safety and environmental protection regulations is paramount for our customer, who manufactures liquid printing inks. Due to the solvent-containing substances that they use ...

continue reading

Ex remote io protection paint factory R. STAHL

Remote I/O in a paint factory 

Cost-effective yet sophisticated solution 

Twenty-four field stations with R. STAHL Remote I/O systems are currently being used successfully in the paint factory of an American electric car manufacturer. These control the paint supply in the paint mixing room, which ...

continue reading

A partnership for perfect LNG loading systems

R. Stahl and Luvra ensure safety and operation of LNG loading arms

Loading arms for LNG are almost as unique as a fingerprint. No two are exactly the same. LUVRA Hydraulik and R. STAHL work together to ensure  ...

continue reading

Ex p Control Cabinet Petrochemical R. STAHL

Not your standard off-the-shelf cabinet

Explosion protection with pressurised enclosure type of protection

With the help of the pressurised enclosure, explosion protection is simple and flexible. Above all, it can be used to implement ...

continue reading

Ex Success Story Ex p Systeme R. STAHL

Ex protection in a desert nation 

Tailor-made ex protection for a gas plant in Saudi Arabia

Guaranteeing safety during use for one of the largest energy companies in the world – as part of the continuous expansion of a gas plant in Saudi Arabia, R. STAHL was asked to supply custom Ex protection solutions ...

continue reading

Ex process gas compressor R. STAHL

Process gas compressor for petrochemical-plant

Safe transportation of sulphur dioxide

Nigeria's industry has once again become even more wealthy with another petrochemical plant. Amongst other things, this major project ...

continue reading

Ex electrostatic earthing grounding discharge monitoring R. STAHL

Control solutions 

Cost-effective solutions for hazardous areas

Dutch bulk material handling specialist Pneumix Injection Units BV is one of the petrochemical industry's leading suppliers of material handling equipment. The kind of hazardous environments that are common in place ...

continue reading

Ex Remote IO LNG R. STAHL

Remote I/O control stations 

Overcome the problem of limited space on compressors

In the current days, natural gas is extracted in remote regions and then shipped half way round the world. To make optimal use of the cargo capacity, compressors are used aboard production platforms ...

continue reading

Ex transportable centrifuge R. STAHL

Easy-to-transport batch centrifuge 

Transportable centrifuge designed to fit in a container

The production and further processing of oil byproducts necessitate considerable investment in solid-liquid separation systems. When designing a process, a series of practical tests must be conducted with adequate safety levels in place to establish whether this ...

continue reading

Ex protection safe at sea  R. STAHL

Safe at sea 

Explosion-protected solutions by R. STAHL

Oil and gas extraction from underwater deposits requires a vast array of explosion-protected components, systems and solutions, both at sea and on the coast. These are employed for a wide variety of tasks, ranging from the extraction and separation of fossil fuels to the production and storage of transportable ...

continue reading

Ex power distribution offshore R. STAHL

Enormous power distribution board for offshore use 

Impressive new dimensions in design

R. STAHL engineered a custom, application-specific power distribution board for an offshore platform just off the coast of Brunei. This was no easy undertaking, ...

continue reading

Ex container snubbing unit R. STAHL

Container system for snubbing unit 

Overpressure container for standard devices in hazardous areas

An individually configurable protective container allows standard versions of the control, operating and other equipment required on site to be used in hazardous environments, instead of having to provide each of the devices ...

continue reading

Ex 100 percent process reliability on platforms R. STAHL

Process reliability on platforms

UPS to the customer's exact specifications 

When R. STAHL set about engineering an uninterrupted power supply (UPS) for an offshore system off the coast of Africa, it found itself confronted by ...

continue reading

Ex Shark Training Evonik R. STAHL

Training closely linked to production

Shark device platform provides practical explosion protection training at the Marl chemical park

Participating in interesting training while improving the safety of hazardous plants? Evonik's modernised training centre equipped with many R. STAHL components...

continue reading

Ex p Control Cabinet Petrochemical R. STAHL

Not your standard off-the-shelf cabinet

Explosion protection with pressurised enclosure type of protection

With the help of the pressurised enclosure, explosion protection is simple and flexible. Above all, it can be used to implement ...

continue reading

Ex p Control Cabinet Raman Spectroscopy R. STAHL

Protection on wheels

Mobile Ex p control cabinet for Raman spectroscopy

At R. STAHL, the team is very used to manufacturing customer-specific cabinets. No two cabinets are ever quite the same ...

continue reading

Ex p pressurized enclosure separators R. STAHL

Explosion Protection in Separators 

Safety at 12,000 g

Powerful forces are at work when a Flottweg separator is in action. The separators separate liquids, clarify beer or extract proteins with a centrifugal acceleration of up to more than 12,000 g ...

continue reading

Ex process gas compressor R. STAHL

Process gas compressor for petrochemical-plant

Safe transportation of sulphur dioxide

Nigeria's industry has once again become even more wealthy with another petrochemical plant. Amongst other things, this major project ...

continue reading

Ex LED eye shower R. STAHL

The green light for safety

The Future is Bright

More light means more safety, especially in industrial areas and facilities. For emergency lighting within eye shower areas, R. STAHL has ...

continue reading

Ex permanent fuel monitoring in hazardous area R. STAHL

Inspection window monitored filling level

Glass monitoring in hazardous area, Zone 1

Covestro is one of the world's leading supplier of polymer materials; operating at four different sites in Germany and producing high-tech materials with the latest technology and the highest safety...

continue reading

Ex mobile application in hazardous area R. STAHL

Mobile applications in hazardous areas 

Inline dispersing machine on multiple storeys

A leading pharmaceutical company wanted to be able to use a mobile inline dispersing machine on multiple storeys of a building, in different locations with Zone 1 hazardous areas. With R. STAHL's ...

continue reading

Ex mobile filtration system R. STAHL

Mobile filtration system 

Pressurised enclosures for explosion protection

Capitalising on R. STAHL's expertise in the field of explosion protection, Saxony-based plant manufacturer Andreas Junghans built a filtration test system for use in hazardous areas. The incredibly compact system is mounted on a frame with casters, ...

continue reading

Ex explosion protection clean room R. STAHL

"Clean" explosion protection 

R. STAHL equipment in clean rooms

When designing and setting up clean rooms, the end user and the system set-up engineer must work closely together to ensure that the requisite cleanliness standards are achieved ...

continue reading

Ex electrostatic earthing grounding discharge monitoring R. STAHL

Control solutions 

Cost-effective solutions for hazardous areas

Dutch bulk material handling specialist Pneumix Injection Units BV is one of the petrochemical industry's leading suppliers of material handling equipment. The kind of hazardous environments that are common in place ...

continue reading

Ex Automation CCTV Success Story COVESTRO R. STAHL

Safe berthing of tankers with hazardous cargo

The task: CCTV monitoring for loading/unloading potentially explosive dangerous goods at the berth

R. STAHL was commissioned by a major chemical producer with its own port facility to replace its outdated ...

continue reading

 

Ex Remote IO LNG R. STAHL

Remote I/O control stations 

Overcome the problem of limited space on compressors

In the current days, natural gas is extracted in remote regions and then shipped half way round the world. To make optimal use of the cargo capacity, compressors are used aboard production platforms and ...

continue reading

Ex optimised on-board operation hmi R. STAHL

Optimised on-board operation 

Modernised HMI equipment on a multi-purpose ship 

As the Wilhelmshaven Water and Shipping Authority's flagship, the "Mellum" plays a critical role in protecting the North Sea. The monitoring system that is currently in place involves the use of both airborne and seaborne transmissions. Marine pollution data is ...

continue reading

Ex p Control Cabinet Raman Spectroscopy R. STAHL

Protection on wheels

Mobile Ex p control cabinet for Raman spectroscopy

At R. STAHL, the team is very used to manufacturing customer-specific cabinets. No two cabinets are ever quite the same ...

continue reading

Ex p pressurized enclosure separators R. STAHL

Explosion Protection in Separators 

Safety at 12,000 g

Powerful forces are at work when a Flottweg separator is in action. The separators separate liquids, clarify beer or extract proteins with a centrifugal acceleration of up to more than 12,000 g ...

continue reading

Ex LED eye shower R. STAHL

The green light for safety

The Future is Bright

More light means more safety, especially in industrial areas and facilities. For emergency lighting within eye shower areas, R. STAHL has ...

continue reading

Ex mobile application in hazardous area R. STAHL

Mobile applications in hazardous areas 

Inline dispersing machine on multiple storeys

A leading pharmaceutical company wanted to be able to use a mobile inline dispersing machine on multiple storeys of a building, in different locations with Zone 1 hazardous areas. With R. STAHL's ...

continue reading

Ex mobile filtration system R. STAHL

Mobile filtration system 

Pressurised enclosures for explosion protection

Capitalising on R. STAHL's expertise in the field of explosion protection, Saxony-based plant manufacturer Andreas Junghans built a filtration test system for use in hazardous areas. The incredibly compact system is mounted on a frame with casters, ...

continue reading

Ex explosion protection clean room R. STAHL

"Clean" explosion protection 

R. STAHL equipment in clean rooms

When designing and setting up clean rooms, the end user and the system set-up engineer must work closely together to ensure that the requisite ...

continue reading

Ex p pressurized enclosure separators R. STAHL

Explosion Protection in Separators 

Safety at 12,000 g

Powerful forces are at work when a Flottweg separator is in action. The separators separate liquids, clarify beer or extract proteins with a centrifugal acceleration of up to more than 12,000 g ...

continue reading

Ex Remote IO LNG R. STAHL

Remote I/O control stations 

Overcome the problem of limited space on compressors

In the current days, natural gas is extracted in remote regions and then shipped half way round the world. To make optimal use of the cargo capacity, compressors are used aboard production platforms and ...

continue reading

Ex mobile application in hazardous area R. STAHL

Mobile applications in hazardous areas 

Inline dispersing machine on multiple storeys

A leading pharmaceutical company wanted to be able to use a mobile inline dispersing machine on multiple storeys of a building, in different locations with Zone 1 hazardous areas. With R. STAHL's ...

continue reading

Ex mobile filtration system R. STAHL

Mobile filtration system 

Pressurised enclosures for explosion protection

Capitalising on R. STAHL's expertise in the field of explosion protection, Saxony-based plant manufacturer Andreas Junghans built a filtration test system for use in hazardous areas. The incredibly compact system is mounted on a frame with casters, ...

continue reading

Ex transportable centrifuge R. STAHL

Easy-to-transport batch centrifuge 

Transportable centrifuge designed to fit in a container

The production and further processing of oil byproducts necessitate considerable investment in solid-liquid separation systems. When designing a process, a series of practical tests must be conducted with adequate safety levels in place to establish whether ...

continue reading

Ex p pressurized enclosure separators R. STAHL

Explosion Protection in Separators 

Safety at 12,000 g

Powerful forces are at work when a Flottweg separator is in action. The separators separate liquids, clarify beer or extract proteins with a centrifugal acceleration of up to more than 12,000 g ...

continue reading

Ex mobile application in hazardous area R. STAHL

Mobile applications in hazardous areas 

Inline dispersing machine on multiple storeys

A leading pharmaceutical company wanted to be able to use a mobile inline dispersing machine on multiple storeys of a building, in different locations with Zone 1 hazardous areas. With R. STAHL's ...

continue reading

Ex mobile filtration system R. STAHL

Mobile filtration system 

Pressurised enclosures for explosion protection

Capitalising on R. STAHL's expertise in the field of explosion protection, Saxony-based plant manufacturer Andreas Junghans built a filtration test system for use in hazardous areas. The incredibly compact system is mounted on a frame with casters, ...

continue reading

Ex explosion protection clean room R. STAHL

"Clean" explosion protection 

R. STAHL equipment in clean rooms

When designing and setting up clean rooms, the end user and the system set-up engineer must work closely together to ensure that the requisite cleanliness standards ...

continue reading

Digital lighting solution for Ex Zone 1

R. STAHL digitalises the lighting in Ex Zone 1 for Sika

With the ban on fluorescent tube lights in the EU, many companies which operate industrial plants are considering alternative lighting systems. Alongside a simple replacement with LED light fittings, retrofitting also offers the opportunity to create added value through digitalisation.

continue reading

Ex d Analysis Cooler Hydrogen R. STAHL

Ex d enclosure for analysis coolers

R. STAHL develops an Ex d enclosure for analysis coolers for use in Ex Zone 1

The demand for electrolysis systems for producing green hydrogen is increasing rapidly. An important aspect to bear in mind is the monitoring of the produced hydrogen using gas analysers. But the importance of explosion protection shouldn't be underestimated either ...

continue reading

Ex reactor HMI System R. STAHL

ORCA HMI Systems making processes stable

How URACA is making processes clean and stable with modular HMI Systems

Regular high-pressure cleaning of reactor containers not only ensures a clean process, it also helps to optimise production times and make complex processes stable ...

continue reading

Ex Hydrogen Electrolysis R. STAHL

Electrolysis needs tailored explosion protection

Thanks to best expertise: safe electrolysis

Hydrogen must be part of our future energy landscape and Green Hydrogen from Electrolysis of water will be a major part of this. However electrolysis capacity has to be dramatically increased before we reach that stage. ...

continue reading

Ex Shark Training Evonik R. STAHL

Training closely linked to production

Shark device platform provides practical explosion protection training at the Marl chemical park

Participating in interesting training while improving the safety of hazardous plants? Evonik's modernised training centre equipped with many R. STAHL components...

continue reading

Explosion protection for hydrogen

Showcase project for the national Hydrogen Centre

Sooner or later, green hydrogen will become the most important energy vector. This trend represents opportunities for technology providers who are prepared ...

continue reading

Ex p pressurized enclosure separators R. STAHL

Explosion Protection in Separators 

Safety at 12,000 g

Powerful forces are at work when a Flottweg separator is in action. The separators separate liquids, clarify beer or extract proteins with a centrifugal acceleration of up to more than 12,000 g ...

continue reading

Ex lift emergency call system R. STAHL

R. STAHL included: IP lift emergency call system

A microphone that makes life safer

As of 1st January 2021, new safety regulations for emergency call systems in lifts came into force across Europe in the form of the EN 81/28 standard, which also applies to ...

continue reading

Ex LED tubular light fittings a person is painting R. STAHL

Quality Paint in a new light

Lights on, Paint Applied. Modern LED Tube Lights for high-quality paint production

Wanting to modernise their workshops and production facilities, leading paint manufacturer “Karl Wörwag Lack-und Farbenfabrik GmbH & Co. KG” relies on LED tubular light fittings from R. STAHL. They have provided the right solution ...

continue reading

Ex products on airfield R. STAHL

Safe refuelling in no time at all

A Clean Landing with R. STAHL

Aircraft refuelling is a demanding process. Aircraft tanks must have flammable fuel pumped inside quickly and efficiently. Every lost second adds to ...

continue reading

Ex printing ink factory R. STAHL

Explosion protection in a printing ink factory 

Complete range of explosion-protected equipment from R. STAHL 

Compliance with the latest safety and environmental protection regulations is paramount for our customer, who manufactures liquid printing inks. Due to the solvent-containing substances that they use ...

continue reading

Ex mobile application in hazardous area R. STAHL

Mobile applications in hazardous areas 

Inline dispersing machine on multiple storeys

A leading pharmaceutical company wanted to be able to use a mobile inline dispersing machine on multiple storeys of a building, in different locations with Zone 1 hazardous areas. With R. STAHL's ...

continue reading

Ex mobile filtration system R. STAHL

Mobile filtration system 

Pressurised enclosures for explosion protection

Capitalising on R. STAHL's expertise in the field of explosion protection, Saxony-based plant manufacturer Andreas Junghans built a filtration test system for use in hazardous areas. The incredibly compact system is mounted on a frame with casters, ...

continue reading

Ex explosion protection clean room R. STAHL

"Clean" explosion protection 

R. STAHL equipment in clean rooms

When designing and setting up clean rooms, the end user and the system set-up engineer must work closely together to ensure that the requisite cleanliness standards ...

continue reading

Ex remote io protection paint factory R. STAHL

Remote I/O in a paint factory 

Cost-effective yet sophisticated solution 

Twenty-four field stations with R. STAHL Remote I/O systems are currently being used successfully in the paint factory of an American electric car manufacturer. These control the paint supply in the paint mixing room, which ...

continue reading